Sunday, August 12, 2012

Entry 27: Extension System Construction Completed


12 August 2012
By Keven Loo

As Frankie was too busy to be able to help us with the construction of the extension system, we instead turned to my father to help us construct. Unfortunately, he was not as skilled or experienced, hence the workmanship was not as good as if it was done by an expert or a factory. Still, it was more than sufficient to bear the weight of the plant trays (when filled with water).

In the original blueprint, the extension required considerably many materials: 14 wood planks, screws and full-length metal brackets. As a result, this made the construction process tedious and extremely time-consuming. For example, accurate measurements must be made on the areas where the wood planks need to be connected to allow the screw to fasten them together. The fact that I, or none of my other group members, lacked technical skills required for such tasks meant that our help in construction was extremely limited to simpler tasks such as carrying and holding the planks together or rarely, helping to screw the nails into the wood.

We started off building with the smallest stair, and we used the least number of wood screws since the platform was not far off the ground.  The number of wood screws used increased as the height increased, to stabilise the entire structure. We had decided to leave the installation of the metal brackets to the end, since we had a insufficient number of them. In the end, after 3 hours of visiting DIY shops and metalwork shops around our area, we were unable to find any shop selling metal brackets. Thankfully for us, all three of the stairs were able to stand and support weights of up to 5kg each (during our testing), and thus we left out the metal brackets.

However, one problem we had encountered during the construction was the fact that some of the wood would start to splinter or disintegrate into dust as holes were being drilled. Therefore, this posed a danger to us when we tried to shift the wood around as we risked being cut by the splinters. Furthermore, the wood dust was very light and was easily spread around by the wind.

Fortunately, most of the processes went relatively well and we managed to construct the extension set.

The new extension looks like this:



Even though Frankie was unable to help us, we are grateful to Frankie for helping us in our time of need once again (sending wood supplies and ordering them to cut it for us, which was a hassle if we were to do it by ourselves) , even though he was extremely busy. I would also like to give credit to my father as he willingly helped us to construct the extension without hesitation. Hence, we strive to make this project an even bigger success to ensure that the efforts of those who have supported us will not be wasted.

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